Manual welding of water pipes
Polyethylene pipe is a low-cost, reliable, and durable material widely used in the water industry around the world. In low-income countries one of the problems with its use is the high cost of fittings. This is a particular problem for small communities who are responsible for the maintenance of their own water supplies. It can be a serious barrier to sustainability. One solution is to replace fittings with hand butt fusion: a simple technique for welding pipes together. The technique was widely used in Nepal but has latterly fallen out of favour. This is a pity since it could still have wide application around the world. This paper describes in detail the manual butt welding technique and demonstrates that the joint is at least as strong as that produced by mechanical joints.Bachmann, A., Joshi, N. (1980) Manual for Water Systems and Pipe Works, Swiss Association for Technical Assistance (SATA), Kathmandu, Nepal.
BS EN 805:2000 (2000) Water supply. Requirements for systems and components outside buildings, BSI, London.
Castle, T. (2010) ‘High quality manual butt fusion using low cost pipe alignment technology’, MSc dissertation, WEDC, Loughborough University, UK.
Fusion Provida (2010) Butt fusion and Electrofusion Equipment and Tooling, http://equipment.fusiongroup.com/FilestoreDownload.fusion?intFilestoreObjectID=387 [last checked 01/02/2012] http://equipment.fusiongroup.com/FilestoreDownload.fusion?intFilestoreObjectID=387
Jordan, T.D. (1982) Handbook of Gravity-Flow Water Systems, Jore Ganesh Press Pvt. Ltd, Nepal.
Junejo, A.A. (2010) Maintenance and Repair for Private Micro Hydro-Power Plants, Development and Consulting Service, Nepal.
National Grid (2007) Work Procedure for Pipe System Construction, Module 4, PE Main Laying up to and including 630 mm diameter at pressures up to and including 2 bar, National Grid plc, Warwick, UK.
Pipestock (2010a) PE Electrofusion Coupling pricelist [website] http://www.pipestock.com/mdpe-pipes-fittings-valves/pe-electrofusion-fittings/pe-electrofusion-coupling/?cat=1 [last accessed 1 July 2010]. http://www.pipestock.com/mdpe-pipes-fittings-valves/pe-electrofusion-fittings/pe-electrofusion-coupling/?cat=1
Pipestock (2010b) MDPE Coupling pricelist [website] http://www.pipestock.com/mdpe-pipes-fittings-valves/mde-pipe-fittings/mdpe-coupling/?cat=1 [last accessed 1 July 2010]. http://www.pipestock.com/mdpe-pipes-fittings-valves/mde-pipe-fittings/mdpe-coupling/?cat=1
Plastic Pipes Institute (2010) ‘PE Pipe joining procedures’, Handbook of Polyethylene Pipe, Chapter 9 [website] http://plasticpipe.org/pdf/chapter09.pdf [last accessed 3 July 2010]. http://plasticpipe.org/pdf/chapter09.pdf
Rothenberger (2011) Universal electro-fusion welding unit for PE and PP drainage pipe fittings, for 230V fittings [photo] http://www.rothenberger-asia.com/uploads/pics/3-ROWELD_ROFUSE_Sani_160_01.png [last accessed 19 January 2011]. http://www.rothenberger-asia.com/uploads/pics/3-ROWELD_ROFUSE_Sani_160_01.png
UK Water Industry (1998) WIS 4-32-11: Specification for Thermoplastic End Load Resistant Mechanical Fittings for Polyethylene Pipes of Nominal Size <63, WRc plc, Swindon, UK.
Wavin (2001) Polyethylene Water Systems Technical Guide, http://content.wavin.com/WACGB.NSF/3392995919048e9dc1256a09002c973e/4b92bfe5b381baf8c125709b006ae501/$FILE/ATTUU0Z0/Wav%20PolTechNEW.pdf [last checked 01/02/2012] http://content.wavin.com/WACGB.NSF/3392995919048e9dc1256a09002c973e/4b92bfe5b381baf8c125709b006ae501/$FILE/ATTUU0Z0/Wav%20PolTechNEW.pdf
WRc (1986) Manual for the Design, Installation and Operation of MDPE pipe systems for Water Supply Distribution, WRc Engineering, Swindon, UK.
WRc (1999) A Guide to Testing of Water Supply Pipelines and Sewer Rising Mains, 1st edn, WRc plc, Swindon, UK.
Bachmann, A., Joshi, N. (1980) Manual for Water Systems and Pipe Works, Swiss Association for Technical Assistance (SATA), Kathmandu, Nepal.
BS EN 805:2000 (2000) Water supply. Requirements for systems and components outside buildings, BSI, London.
Castle, T. (2010) ‘High quality manual butt fusion using low cost pipe alignment technology’, MSc dissertation, WEDC, Loughborough University, UK.
Fusion Provida (2010) Butt fusion and Electrofusion Equipment and Tooling, http://equipment.fusiongroup.com/FilestoreDownload.fusion?intFilestoreObjectID=387 [last checked 01/02/2012] http://equipment.fusiongroup.com/FilestoreDownload.fusion?intFilestoreObjectID=387
Jordan, T.D. (1982) Handbook of Gravity-Flow Water Systems, Jore Ganesh Press Pvt. Ltd, Nepal.
Junejo, A.A. (2010) Maintenance and Repair for Private Micro Hydro-Power Plants, Development and Consulting Service, Nepal.
National Grid (2007) Work Procedure for Pipe System Construction, Module 4, PE Main Laying up to and including 630 mm diameter at pressures up to and including 2 bar, National Grid plc, Warwick, UK.
Pipestock (2010a) PE Electrofusion Coupling pricelist [website] http://www.pipestock.com/mdpe-pipes-fittings-valves/pe-electrofusion-fittings/pe-electrofusion-coupling/?cat=1 [last accessed 1 July 2010]. http://www.pipestock.com/mdpe-pipes-fittings-valves/pe-electrofusion-fittings/pe-electrofusion-coupling/?cat=1
Pipestock (2010b) MDPE Coupling pricelist [website] http://www.pipestock.com/mdpe-pipes-fittings-valves/mde-pipe-fittings/mdpe-coupling/?cat=1 [last accessed 1 July 2010]. http://www.pipestock.com/mdpe-pipes-fittings-valves/mde-pipe-fittings/mdpe-coupling/?cat=1
Plastic Pipes Institute (2010) ‘PE Pipe joining procedures’, Handbook of Polyethylene Pipe, Chapter 9 [website] http://plasticpipe.org/pdf/chapter09.pdf [last accessed 3 July 2010]. http://plasticpipe.org/pdf/chapter09.pdf
Rothenberger (2011) Universal electro-fusion welding unit for PE and PP drainage pipe fittings, for 230V fittings [photo] http://www.rothenberger-asia.com/uploads/pics/3-ROWELD_ROFUSE_Sani_160_01.png [last accessed 19 January 2011]. http://www.rothenberger-asia.com/uploads/pics/3-ROWELD_ROFUSE_Sani_160_01.png
UK Water Industry (1998) WIS 4-32-11: Specification for Thermoplastic End Load Resistant Mechanical Fittings for Polyethylene Pipes of Nominal Size <63, WRc plc, Swindon, UK.
Wavin (2001) Polyethylene Water Systems Technical Guide, http://content.wavin.com/WACGB.NSF/3392995919048e9dc1256a09002c973e/4b92bfe5b381baf8c125709b006ae501/$FILE/ATTUU0Z0/Wav%20PolTechNEW.pdf [last checked 01/02/2012] http://content.wavin.com/WACGB.NSF/3392995919048e9dc1256a09002c973e/4b92bfe5b381baf8c125709b006ae501/$FILE/ATTUU0Z0/Wav%20PolTechNEW.pdf
WRc (1986) Manual for the Design, Installation and Operation of MDPE pipe systems for Water Supply Distribution, WRc Engineering, Swindon, UK.
WRc (1999) A Guide to Testing of Water Supply Pipelines and Sewer Rising Mains, 1st edn, WRc plc, Swindon, UK.
Bachmann, A., Joshi, N. (1980) Manual for Water Systems and Pipe Works, Swiss Association for Technical Assistance (SATA), Kathmandu, Nepal.
BS EN 805:2000 (2000) Water supply. Requirements for systems and components outside buildings, BSI, London.
Castle, T. (2010) ‘High quality manual butt fusion using low cost pipe alignment technology’, MSc dissertation, WEDC, Loughborough University, UK.
Fusion Provida (2010) Butt fusion and Electrofusion Equipment and Tooling, http://equipment.fusiongroup.com/FilestoreDownload.fusion?intFilestoreObjectID=387 [last checked 01/02/2012] http://equipment.fusiongroup.com/FilestoreDownload.fusion?intFilestoreObjectID=387
Jordan, T.D. (1982) Handbook of Gravity-Flow Water Systems, Jore Ganesh Press Pvt. Ltd, Nepal.
Junejo, A.A. (2010) Maintenance and Repair for Private Micro Hydro-Power Plants, Development and Consulting Service, Nepal.
National Grid (2007) Work Procedure for Pipe System Construction, Module 4, PE Main Laying up to and including 630 mm diameter at pressures up to and including 2 bar, National Grid plc, Warwick, UK.
Pipestock (2010a) PE Electrofusion Coupling pricelist [website] http://www.pipestock.com/mdpe-pipes-fittings-valves/pe-electrofusion-fittings/pe-electrofusion-coupling/?cat=1 [last accessed 1 July 2010]. http://www.pipestock.com/mdpe-pipes-fittings-valves/pe-electrofusion-fittings/pe-electrofusion-coupling/?cat=1
Pipestock (2010b) MDPE Coupling pricelist [website] http://www.pipestock.com/mdpe-pipes-fittings-valves/mde-pipe-fittings/mdpe-coupling/?cat=1 [last accessed 1 July 2010]. http://www.pipestock.com/mdpe-pipes-fittings-valves/mde-pipe-fittings/mdpe-coupling/?cat=1
Plastic Pipes Institute (2010) ‘PE Pipe joining procedures’, Handbook of Polyethylene Pipe, Chapter 9 [website] http://plasticpipe.org/pdf/chapter09.pdf [last accessed 3 July 2010]. http://plasticpipe.org/pdf/chapter09.pdf
Rothenberger (2011) Universal electro-fusion welding unit for PE and PP drainage pipe fittings, for 230V fittings [photo] http://www.rothenberger-asia.com/uploads/pics/3-ROWELD_ROFUSE_Sani_160_01.png [last accessed 19 January 2011]. http://www.rothenberger-asia.com/uploads/pics/3-ROWELD_ROFUSE_Sani_160_01.png
UK Water Industry (1998) WIS 4-32-11: Specification for Thermoplastic End Load Resistant Mechanical Fittings for Polyethylene Pipes of Nominal Size <63, WRc plc, Swindon, UK.
Wavin (2001) Polyethylene Water Systems Technical Guide, http://content.wavin.com/WACGB.NSF/3392995919048e9dc1256a09002c973e/4b92bfe5b381baf8c125709b006ae501/$FILE/ATTUU0Z0/Wav%20PolTechNEW.pdf [last checked 01/02/2012] http://content.wavin.com/WACGB.NSF/3392995919048e9dc1256a09002c973e/4b92bfe5b381baf8c125709b006ae501/$FILE/ATTUU0Z0/Wav%20PolTechNEW.pdf
WRc (1986) Manual for the Design, Installation and Operation of MDPE pipe systems for Water Supply Distribution, WRc Engineering, Swindon, UK.
WRc (1999) A Guide to Testing of Water Supply Pipelines and Sewer Rising Mains, 1st edn, WRc plc, Swindon, UK.
Bachmann, A., Joshi, N. (1980) Manual for Water Systems and Pipe Works, Swiss Association for Technical Assistance (SATA), Kathmandu, Nepal.
BS EN 805:2000 (2000) Water supply. Requirements for systems and components outside buildings, BSI, London.
Castle, T. (2010) ‘High quality manual butt fusion using low cost pipe alignment technology’, MSc dissertation, WEDC, Loughborough University, UK.
Fusion Provida (2010) Butt fusion and Electrofusion Equipment and Tooling, http://equipment.fusiongroup.com/FilestoreDownload.fusion?intFilestoreObjectID=387 [last checked 01/02/2012] http://equipment.fusiongroup.com/FilestoreDownload.fusion?intFilestoreObjectID=387
Jordan, T.D. (1982) Handbook of Gravity-Flow Water Systems, Jore Ganesh Press Pvt. Ltd, Nepal.
Junejo, A.A. (2010) Maintenance and Repair for Private Micro Hydro-Power Plants, Development and Consulting Service, Nepal.
National Grid (2007) Work Procedure for Pipe System Construction, Module 4, PE Main Laying up to and including 630 mm diameter at pressures up to and including 2 bar, National Grid plc, Warwick, UK.
Pipestock (2010a) PE Electrofusion Coupling pricelist [website] http://www.pipestock.com/mdpe-pipes-fittings-valves/pe-electrofusion-fittings/pe-electrofusion-coupling/?cat=1 [last accessed 1 July 2010]. http://www.pipestock.com/mdpe-pipes-fittings-valves/pe-electrofusion-fittings/pe-electrofusion-coupling/?cat=1
Pipestock (2010b) MDPE Coupling pricelist [website] http://www.pipestock.com/mdpe-pipes-fittings-valves/mde-pipe-fittings/mdpe-coupling/?cat=1 [last accessed 1 July 2010]. http://www.pipestock.com/mdpe-pipes-fittings-valves/mde-pipe-fittings/mdpe-coupling/?cat=1
Plastic Pipes Institute (2010) ‘PE Pipe joining procedures’, Handbook of Polyethylene Pipe, Chapter 9 [website] http://plasticpipe.org/pdf/chapter09.pdf [last accessed 3 July 2010]. http://plasticpipe.org/pdf/chapter09.pdf
Rothenberger (2011) Universal electro-fusion welding unit for PE and PP drainage pipe fittings, for 230V fittings [photo] http://www.rothenberger-asia.com/uploads/pics/3-ROWELD_ROFUSE_Sani_160_01.png [last accessed 19 January 2011]. http://www.rothenberger-asia.com/uploads/pics/3-ROWELD_ROFUSE_Sani_160_01.png
UK Water Industry (1998) WIS 4-32-11: Specification for Thermoplastic End Load Resistant Mechanical Fittings for Polyethylene Pipes of Nominal Size <63, WRc plc, Swindon, UK.
Wavin (2001) Polyethylene Water Systems Technical Guide, http://content.wavin.com/WACGB.NSF/3392995919048e9dc1256a09002c973e/4b92bfe5b381baf8c125709b006ae501/$FILE/ATTUU0Z0/Wav%20PolTechNEW.pdf [last checked 01/02/2012] http://content.wavin.com/WACGB.NSF/3392995919048e9dc1256a09002c973e/4b92bfe5b381baf8c125709b006ae501/$FILE/ATTUU0Z0/Wav%20PolTechNEW.pdf
WRc (1986) Manual for the Design, Installation and Operation of MDPE pipe systems for Water Supply Distribution, WRc Engineering, Swindon, UK.
WRc (1999) A Guide to Testing of Water Supply Pipelines and Sewer Rising Mains, 1st edn, WRc plc, Swindon, UK.
- A call to action: organizational, professional, and personal change for gender transformative WASH programming
- Providing municipal faecal sludge management services: lessons from Bangladesh
- Menstrual hygiene management: education and empowerment for girls?
- Webwatch
- Transgender-inclusive sanitation: insights from South Asia